MULTI-LAYER AND DEEP FILLING DEPTHS
TRP 900 - Five-Layer Rotary Press
With a press force capability up to 50 kN the TRP 900 offer a rugged, flexible, and advanced design that supports five-layer tablet production. The tool holders with double guide rollers, ensures smooth punch travel and no wear on the punch heads or cams. Build for continuous 24/7 operation, the TRP 900 has proven to be effective across a wide range of formats and applications, delivering excellent product quality and unparalleled uptimes.
UP TO 50 kN
UP TO 120.600 TABL./H.
UP TO 27 mm DIAMETER
UP TO 40 mm FILLING DEPTH
Pharma & Nutraceuticals
Due to its deep fill capability up to 40 mm, the TRP 900 is used for pharmaceutical applications in multi-layer field for five-layer tablet production.
The machine can be manufactured as a Wash-in-Place and containment execution.
The TRP 900 is based on the design of technical rotary presses which must be workhorses – in the most demanding environments, they must be productive, efficient and extremely reliable.
The maximum output is 120.600 tablets per hour at 30 RPM. The TRP 900 is clearly intended for continuous, high-speed production, and is designed to operate a minimum of 160 hours without any significant maintenance or service.
The TRP 900 can be delivered as a multi-layer rotary press for five-layer tablet production, with:
- Low tamping force measurement and control capability for multi-layer formats
- On-demand layer sampling at production speeds
- Absolute separation of layers – closed feeder design
- Dust extraction to prevent cross contamination
The punches are roller guided on both sides and shafts with patented heavy duty profile heads permit extremely high loads and eliminate wear on press tools and compression rollers.
Intuitive Operating Environment
The TRP 900 features a modern ”SIMOTION” control system with Smart-Touch HMI that provides an intuitive operating environment and permits move, zoom, and scroll gestures. The HMI environment offers a comprehensive onboard help capability, which includes a vast array of multi-media help files to present procedures and to support the operation and maintenance.
KORSCH offers a wide range of containment solutions on most machine models, including DryCon and WipCon® executions. With proven solutions across the full containment range (OEB 3, OEB 4, OEB 5), KORSCH provides a fully turnkey system which is engineered to meet the specific requirements of the project. In partnership with the customer, KORSCH specialists define critical process parameters, including containment requirements, peripheral integration, and automation design. KORSCH engineers are expert in developing the concept, execution, integration, and final SMEPAC testing to fully validate the containment capability.
TRP 900 WipCon®
The TRP 900 WipCon® is a deep fill, flexible tablet press for single-layer, bi-layer, tri-layer, four-layer, and five-layer tablet production that offers a comprehensive wash-in-Place and high-containment (OEB 4, OEB 5) capability for the production of highly active or potent compounds.
The WipCon® execution permits contained access to the compression zone and eliminates the requirement for personnel protection equipment (PPE) during operation and cleaning.