Pharmaceutical rotary presses
The XL 800 WIP/WipCon® combines the new Containment technology with all the advantages of the XL Series. The XL 800 WipCon® offers ergonomic placement of glove ports and an RTP port to permit the contained transfer of press tools, hand tools, and machine parts. The compression zone is fully prepared for the WIP environment. The material inlet and tablet discharge are prepared with tri-clamp connections and can be configured with any type of containment valve, based on the OEL requirements of the application. The WIP sequence is fully automated and recipe driven to support cleaning validation requirements. OEB3 execution (>10µg/m³) for minor containment requirements is available too.
Output
With a pre pressing force of 40 kN and main pressing force of 100 kN in fully automatic, operator-free three-layer mode, this tablet press produces over 1.000.000 Tab/h.
With a pre pressing force of 40 kN and main pressing force of 100 kN in fully automatic, operator-free three-layer mode, this tablet press produces over 1.000.000 Tab/h.
Exchangeable Turret
New one-sided turret bearings. The complete turret can be removed in just 10 minutes. The whole machine can now be cleaned/retooled in maximum 2–4 hours instead of 12–20 hours.
New one-sided turret bearings. The complete turret can be removed in just 10 minutes. The whole machine can now be cleaned/retooled in maximum 2–4 hours instead of 12–20 hours.
Power Feeder
Optional. Newly-developed 2-chamber filling device. Together with the new dust extraction system, the material loss during tableting compared to the past is reduced from approx. 2–6 % to approx. 0.5–1 %.
Optional. Newly-developed 2-chamber filling device. Together with the new dust extraction system, the material loss during tableting compared to the past is reduced from approx. 2–6 % to approx. 0.5–1 %.
Operation / menu navigation
High operational security thanks to standard central machine monitoring. Constant control of all important functions throughout the system.
High operational security thanks to standard central machine monitoring. Constant control of all important functions throughout the system.
Multi-Function Column
Houses all the electrics, control units, machine control system (SIEMENS or Allen Bradley), the touch-screen for visual process control and connections for measuring signals and printers.
Houses all the electrics, control units, machine control system (SIEMENS or Allen Bradley), the touch-screen for visual process control and connections for measuring signals and printers.
Maintenance Service
Please make use of our new and comprehensive service packages. KORSCH Standard Service, KORSCH Premium Service, KORSCH PremiumPlus Service
Please make use of our new and comprehensive service packages. KORSCH Standard Service, KORSCH Premium Service, KORSCH PremiumPlus Service
Data analysis
PharmaResearch® was specially designed for recording and analysing pressing forces and the punch path. This system can record the data locally or forward it to a central memory on a SQL server in a central network for storage and analysis.
PharmaResearch® was specially designed for recording and analysing pressing forces and the punch path. This system can record the data locally or forward it to a central memory on a SQL server in a central network for storage and analysis.
Multilayer
Special model as a special multi-layer rotary press for tablets that comprise 2 or 3 layers.
Special model as a special multi-layer rotary press for tablets that comprise 2 or 3 layers.
Modular machine concept
Components: Base plate with adjustable machine feet, base, carrier plate with turret bearings, turret and curves, compression roller stations for pre and main pressing force, turret drive, multi-function column and self-supporting head piece with the windows.
Components: Base plate with adjustable machine feet, base, carrier plate with turret bearings, turret and curves, compression roller stations for pre and main pressing force, turret drive, multi-function column and self-supporting head piece with the windows.
Ergonomics
The KORSCH XL was designed based on the latest ergonomic principles: Hexagonal layout, GMP-conform pressing chamber with minimised smooth surface, fast-action locks, V2A-machine panelling inside and outside, optimum access to all machine components.
The KORSCH XL was designed based on the latest ergonomic principles: Hexagonal layout, GMP-conform pressing chamber with minimised smooth surface, fast-action locks, V2A-machine panelling inside and outside, optimum access to all machine components.
Benefits
DThe carrier plate is detached from the machine casing via oscillation elements. This means that no oscillations or vibrations are transferred to the external machine structure. This makes the KORSCH XL sensationally quiet. The sound level is therefore well below 80 dBA.
Documentation
Continuous documentation of the following data is guaranteed:
- Only approx. 10 minutes are required to dismantle and assembly the turret and all components respectively
- The number of the parts that need to be dismantled has been minimised
- Separate cleaning of the turrets, tools and components
- Fast exchange of tools and also tool formats
- Short machine downtimes
- After a turret has been exchanged, re-qualification or validation is not necessary i.e. High level of machine availability
DThe carrier plate is detached from the machine casing via oscillation elements. This means that no oscillations or vibrations are transferred to the external machine structure. This makes the KORSCH XL sensationally quiet. The sound level is therefore well below 80 dBA.
Documentation
Continuous documentation of the following data is guaranteed:
- Production data
- Error messages
- Machines setting data
- Modification of the setting data
- Statistical analysis
- Chart
