Pharmaceutical Rotary Presses
The top of the XL press series is rounded off with the new XL 800. This machine has up to 95 punching stations, 4 x 100 kN force of pressure, high-performance production in 24-hour mode, long filling paths, flat curves, minimal loss of material and an excellent weight accuracy. A powerhouse full of patents. Unbeatably effective. Naturally, the machine also complies with all valid GMP and FDA regulations.
Output
With a pre pressing force of 40 kN and main pressing force of 100 kN in fully automatic, operator-free three-layer mode, this tablet press produces over 1.000.000 Tab/h.
With a pre pressing force of 40 kN and main pressing force of 100 kN in fully automatic, operator-free three-layer mode, this tablet press produces over 1.000.000 Tab/h.
Exchangeable Turret
New one-sided turret bearings. The complete turret can be removed in just 10 minutes. The whole machine can now be cleaned/retooled in a maximum of 2–4 hours instead of 12–20 hours.
New one-sided turret bearings. The complete turret can be removed in just 10 minutes. The whole machine can now be cleaned/retooled in a maximum of 2–4 hours instead of 12–20 hours.
Maintenance Service
Please make use of our new and comprehensive service packages. KORSCH Standard Service, KORSCH Premium Service, KORSCH PremiumPlus Service
Please make use of our new and comprehensive service packages. KORSCH Standard Service, KORSCH Premium Service, KORSCH PremiumPlus Service
Multi-Function Column
Houses all the electrics, control units, machine control system (SIEMENS or Allen-Bradley), the touch-screen for visual process control and connections for measuring signals and printers.
Houses all the electrics, control units, machine control system (SIEMENS or Allen-Bradley), the touch-screen for visual process control and connections for measuring signals and printers.
Operation / Menu Navigation
High operational security thanks to standard central machine monitoring. Constant control of all important functions throughout the system.
High operational security thanks to standard central machine monitoring. Constant control of all important functions throughout the system.
Data Analysis
PharmaResearch® was specially designed for recording and analyzing pressing forces and the punch path. This system can record the data locally or forward it to a central memory on an SQL server in a central network for storage and analysis.
PharmaResearch® was specially designed for recording and analyzing pressing forces and the punch path. This system can record the data locally or forward it to a central memory on an SQL server in a central network for storage and analysis.
Containment
Perfect gas-tightness of the pressing chamber with inflatable seals for High-Containment applications. Processing of sensitive and high-dosage powders in controlled overpressure or under-pressure conditions in the pressing chamber.
Perfect gas-tightness of the pressing chamber with inflatable seals for High-Containment applications. Processing of sensitive and high-dosage powders in controlled overpressure or under-pressure conditions in the pressing chamber.
Modular Machine Concept
Components: Base plate with adjustable machine feet, base, carrier plate with turret bearings, turret and curves, compression roller stations for pre and main pressing force, turret drive, multi-function column and self-supporting head piece with the windows.
Components: Base plate with adjustable machine feet, base, carrier plate with turret bearings, turret and curves, compression roller stations for pre and main pressing force, turret drive, multi-function column and self-supporting head piece with the windows.
Ergonomics
The KORSCH XL was designed based on the latest ergonomic principles: Hexagonal layout, GMP-conform pressing chamber with minimised smooth surface, fast
The KORSCH XL was designed based on the latest ergonomic principles: Hexagonal layout, GMP-conform pressing chamber with minimised smooth surface, fast
Benefits
The carrier plate is detached from the machine casing via oscillation elements. This means that no oscillations or vibrations are transferred to the external machine structure. This makes the KORSCH XL sensationally quiet. The sound level is therefore well below 80 dBA.
Documentation
Continuous documentation of the following data is guaranteed:
- Approximately 10 minutes are required to dismantle and assembly the turret and all components respectively
- The number of parts that need to be dismantled has been minimized
- Separate cleaning of the turrets, tools and components is possible
- Fast exchange of tools and also tool formats is possible
- Short machine downtimes
- After a turret has been exchanged, re-qualification or validation is not necessary i.e. High level of machine availability
The carrier plate is detached from the machine casing via oscillation elements. This means that no oscillations or vibrations are transferred to the external machine structure. This makes the KORSCH XL sensationally quiet. The sound level is therefore well below 80 dBA.
Documentation
Continuous documentation of the following data is guaranteed:
- Production Data
- Error Messages
- Machine Setting Data
- Modification of the Setting Data
- Statistical Analysis
- Chart
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